DSEI 2021 – BAE Systems and Malloy Aeronautics have announced plans to explore the development of an all-electric ‘heavy lift’ uncrewed air system as a potential new solution to deliver “rapid response capability” to military, security and civilian customers.

The firm say that the all-electric powered concept vehicle will be designed with a top speed of 140 kilometres per hour and the ability to carry a 300kg payload with a range of 30 kilometres.

“The cutting-edge technology could be used for a range of applications such as performing ship-to-ship and ship-to-shore movements to support military and security operations and logistics. Emitting zero carbon, the uncrewed system could help revolutionise military operations where there is a requirement to carry heavy loads, helping to keep military personnel out of harm’s way in dangerous situations or disaster zones, whilst reducing the environmental impact of our armed forces. The companies are exploring opportunities to collaborate on capability, design, manufacture and marketing of the concept vehicle.”

Image BAE.

Dave Holmes, Advanced Projects, Technology & Manufacturing Director for BAE Systems’ Air Sector, said:

“It’s fantastic to be working with Malloy Aeronautics on this ground-breaking technology. Bringing together Malloy’s proven track record of innovative technology in this field, with our understanding of the military operating environment and extensive engineering and systems integration experience, will enable us to develop a sustainable and cost-effective solution for both military and commercial customers.”

Oriol Badia, CEO Malloy Aeronautics, said:

“Beyond the military capabilities, there is also clear potential in the commercial, security and humanitarian arenas. Our goal is to work together with BAE Systems to ensure that our capabilities are not just the first and best for defence, but that they become the future workhorse to keep all our personnel safe.”

George Allison
George has a degree in Cyber Security from Glasgow Caledonian University and has a keen interest in naval and cyber security matters and has appeared on national radio and television to discuss current events. George is on Twitter at @geoallison

64 COMMENTS

    • It may of course have been “copied or pinched” by BAE from someone else. It’s the nature of the game, there are no gentlemanly rules in acquiring defence technology.

    • It’s such an obvious thing to do that lots of companies and countries will be doing something similar. The realities of engineering science will end up with them looking similar and working in similar ways.

    • Of course they will be copied: I have worked in UK companies in depts dedicated to stripping down competitors products – seeing what is useful – and breaking the patents. It is a worldwide aspect of engineering and is par for the course. China is blatant about it – but UK and the US do it as well.

    • They don’t appear to have heard of rapid charging…..rather essential…..they are still talking about battery swapping.

      The batteries cannot be that many kWh.

      • Faster to swap out with a freshly charged battery than wait 30 minutes to 2 hours for a full recharge of a heavy duty battery,

        • Indeed done a lot of reading on e-VTOL and the like the thinking is that even fast charging will be widely impractical when dealing with limited often single space city landing pads and the like for it to take off (literally) widely and certainly for the initial period battery swapping will be a vital ingredient. Many designs take this into consideration, others use fuel cells or hybrid systems to get around it but it’s certainly got nothing to do with not knowing about fast charging. Even some car designs are looking at easy battery swapping and it’s big part of many efficient electric bike designs, If you are working on military platforms and with craft with 30 mile even 100 mile ranges I suspect battery swapping will be vital when under pressure situations in particular and to utilise desk space and the craft themselves efficiently. Both systems will coexist for the foreseeable.

          • Tesla said the same and trialed battery swapping in California and then went down the super charger route.

            The battery swapping experiment was ended.

          • The fastest possible Tesla charging is 15 minutes to 80% then another 15 minutes for the remaining 20% capacity. The average is about 4 hours and from a normal wall socket it will take 2 days!

          • I know I own one.

            But getting from 10% to 85% in 15 mins is all you need to do.

            The other 15% is a waste of time.

            A drone battery will be nothing like the 100kWh of a long range Tesla.

          • Depends what your requirement is…. I drive a car on and off for a day then go to bed leaving plenty of time for a charge. If driving long distance, i am happy to stop for a relatively short break. If I urgently need to deliver a second torpedo….

      • Better solution would be hydrogen powered fuel cells, a British company H2GO have a safer solid hydrogen solution already trialed on small drones, they claim 3 times longer than Li-ion.

        • Fuel cells are a great way of trickle charging a battery or of providing base load power with the battery smoothing out.

          Fuel cells are not great a changes in energy output: the efficiencies drop like a stone if you use them like that.

          Give it another 10 years and fuel cells might be closer to a solution. But you do have a really limited supply of the very rare rare Pt group metals needed which a very very expensive. As with exhaust catalysts the prices will come down.

          So in the long run yes but not right here, right now.

          My PhD is in chemistry connected with Pt group metals.

          • Yes PGM production is minuscule at around 200 tons a year and it’s probably never going to get above that. It’s unfortunate that for the present we don’t have a cheap More plentiful hydrogen catalyst that Platinum. Until we do fuel cells will not be the answer.

  1. Have 2 on Frigate? 1 with sonarbouys/fuel to patrol/investigate suspicious tatrget detect by towed array & 1 to respond when threat detected could work

    • What do you imagine a disposable sonar buoy costing a few hundred £ each is going to give you that a multi million pound TA system cannot?
      If you have detected a possible threat on your TA system and the command team classify it is a submarine, then you don’t need to investigate it further, you launch something that will kill it iaw your ROE, or you simply track it!

      • I would have thought would provide similar capabilities provide by wildcat/merlin? localise / classify and attack while allowing frigate to stay the hell away from big ass submarine torpedoes/missiles? you get 4 of these in same space as a merlin i would have thought allowing to prosecute 2 targets

        • Well, Wildcats don’t currently have a ASW capability other then carrying torpedoes. Merlin will be cued onto the target by other assets, if the FCS is good enough will just drop a weapon/s on the target. It may have to localise/find the target before it releases a weapon. But, it can use it’s dipper to do that. Submarines move, sonar buoys once dropped don’t, generally you need lots of sonar buoys to track a SM, that’s why aircraft have over a hundred onboard.
          These drones won’t have sufficient AI to prosecute a moving tgt like a manned helo can do, so would be relaying info back to ship before receiving new instructions, this takes time, time for the SM to get away, not so easy when you have a manned asset in the sky hunting you.
          At best these drones will be weapon carriers, fly to a point and release the weapon.

          • 👍 expect Merlin drivers would like to have extra torps available while they track ? would be good force multiplier yes? maybe let Merlin carry couple of fuel tanks for extra endurance.

          • Mer!ins can carry 4 Stingray’s, but any extra weight penalises you in terms of range, so to carry 2 improves range, having a mule to carry more certainly helps, and is probably far cheaper then Wildcat doing the same, although said mule/drone would have limited endurance compared to a Wildcat.

          • Use them as ponies to do MATCH attacks for the Ship or Merlin in much the same way as Wildcat/Lynx does/did.

            As said it means merlin has a greater fuel load and can stay on task longer

          • Absolutely GB, cant see them being used for much else, they are too small, lack endurance payload for much else. A cheap enabler wheen needed, well cheaper then a Wildcat anyway.

    • More like 6-8 on a Frigate – they will be low cost and can increase situational awareness and conduct a range of useful short-range missions using different payloads.

      • With T26’s not having onboard torpedoes might be handy to have a close range option rather than having to get Merlin airborne? especially if crew been flying for hours and need zzzz or if its U/S

    • Yeah Lockheed Martin has RUM-139 VL-ASROC with almost similar range. I hope type 26 gets ASROC.

      Imagine an anti submarine missile with a range of 500+ miles.. carry’s sonar buoys and drops them on route, then whilst loitering above it calculates the position of the sub and best way to destroy it.

    • VL-ASROC, but the rocket is not reusable, so that’s a point in this offering’s favour. Also, VLS cannot be reloaded at sea, so I can see the benefit of a drone deploying a torpedo.

    • ASROC has the MK50 torpedo which is less capable than a Sting Ray.
      MK50 has a modern front end sonar and processing system married to a 1960s MK46 propulsion system and warhead.

      Good analogy…Its a Buggati Verron with a 4 cylinder Mk2 cortina engine and suspension fitted…And the RAF has to use this on the P8 because Sting Ray is not integrated with it yet.

      The RAF and Navy started the Sting Ray project because the then in service Mk 46 and Mk 44 torpedoes performance (Speed , max attack depth and warhead ) where deemed as not capable of killing the latest Russian subs in the 1970s! Its now 2020s and we have gone backwards half a century.

  2. Looks a bit vulnerable!. And Is this to in effect replace some of a choppers tasks?.

    I would have thought a new anti submarine missiles would be better than this to deliver a future torpedo, something like a new ASROC. I hope the type 26 frigates will get a missile launched torpedo as it has no torpedo tubes and only a chopper, and what if that breaks down! Your billion pound ASW is vulnerable!.

    Also why is Oz and Canada both putting torpedo tubes and we aren’t.. Reminds me of how horizons were fitted out better than type 45 with their tubes and 24 carried torpedoes.

      • Yeah, imagine say a dozen of them spread out communicating with each other autonomously , some are the killers and carry torpedos/ depth charges and some sonar buoy dispensers to locate Subs accurately, I can just picture them all taking off from the carriers…surely the carriers will get some.

      • Indeed I’m surprised some are comparing this craft with a rocket alternative when they don’t compare a helicopter anti sub role with a rocket system. Equally an anti submarine rocket can’t re supply the mother vessel do surveillance, loiter or do all the other potential roles of a rotor craft not to mention it will do so a lot cheaper than expendable. vehicles. First generation will no doubt be underwhelming in many ways but without that first gen you don’t get to the later generations that will take over much of and probably well beyond eventually what a present day heli can do and can importantly compliment it on a wide raging set of platforms and provide similar functionality on those too small to practically operate a heli. Just need the imagination to look beyond the basics and present limitations when looking to go from A to Z of technology.

    • Why is it more vulnerable than a helicopter? Meanwhile experience has shown them to be rather less vulnerable than the targets they operate against even supposedly lethal Russian anti air defences, even if technology between Hunter and hunted can change over time,

    • ASW with helicopters is far superior to ASROC. The RN has much more ASW experience than Oz and Canada. I’m not sure what helicopters they use but I bet they are no Merlin Mk2.

  3. This excellent news we are delevoping small solar powered loitering semi submersible platform drones that can be dropped off by a mothership frigate sayType32 comes to mind. Position them 200 mile’s out beyond CSG group in a defensive pattern and he presto theres an anti ship/submarine picket line of defence. Also could have an area air defence drone as well just boning around in a predetermined location. The possibilities are looking good just wish thou theyd actually go beyond development design stage and actually make something.

  4. A subject about which, I know nothing but may I ask-is not a range of only 30 kms a big limit on overall performance especially if conditions in any scenario change? This allows only for very locallised utility and virtually no reserve for loitering or coping with an emergency situation?

  5. If this can be integrated into part of the ‘warfare’ side of things great but I expect they’ll be more useful for RAS’s, at least in the short term. Down the line when the capabilities of these drones is beefed up (endurance & payload) then I can see them being great force multipliers, we’ll get there I’m sure.

  6. Could also be used very effectively for Mountain Rescue Missions. With a payload of 300 KG it could easily carry a Female Medic 50KG, a carbon fiber stretcher and an EM kit 50KG. With ample capacity remaining for a large Male patient !.

  7. is it me or is a range of 30km at a speed of 140kph, giving it no more than a few handfuls of minutes in the air a bit pointless.

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